Introduction to Gakuyuini Processing Station in Kenya and Coffee Bean Processing: Thirikwa Farmers Cooperative
Kenya Gakuyuini Processing Station
Kenya's coffee industry is renowned for its cooperative system that integrates production, processing, and marketing. Approximately 70% of Kenyan coffee is produced by small-scale growers. Today, we'd like to focus specifically on the Gakuyuini Processing Station.
Coffee Details
Coffee Grade: AB Fully Washed
Farm/Cooperative/Station: Gakuyuini Processing Station
Variety: SL28, SL34
Processing: Fully Washed
Altitude: Farmers - 1,500 to 1,900 meters above sea level; Washing Station - 1,600 to 1,700 meters above sea level
Owner: Member farmers deliver cherries to Gakuyuini Coffee Processing Station
Sub-region/Town: Kerugoya and Kianyaga, Kirinyaga
Region: Central Kenya
Farm Size: Average 250 trees
Bag Size: 30kg
Harvest Months: Central Kenya: May to July (early crop) | October to December (late crop)
Today, more than 600,000 smallholders with less than 5 acres of cultivation area account for 99% of Kenya's coffee cultivation population. Their farms cover over 75% of the total coffee cultivation area and produce nearly 70% of the country's coffee. These farmers are organized into hundreds of Farmers' Cooperative Societies (FCS), all of which operate at least one factory. The remainder of the annual production is grown and processed by small, medium, and large estates. Most larger estates have their own washing stations.
Among the more than 1,500 active members who contribute cherries to the Gakuyuini Washing Station, over a quarter (more than 670) are women. Together, they harvest approximately 250 tons of cherries annually and deliver them to the station.
The station is owned and managed by the Thirikwa Farmers Cooperative Society. The cooperative is led by 5 democratically elected board members. Farmers who deliver cherries to Gakuyuini typically own less than 1 hectare of land each. On this small piece of land, they grow both subsistence and cash crops throughout the year to support their families. Each farmer has an average of about 250 coffee trees, and their trees are often intercropped with other crops. While low yields might mean reduced profits, many farmers see specialty coffee cultivation as a way to increase the value of each cherry picked. Farm labor is typically provided entirely by family members, which often makes it easier to maintain professional cultivation and picking practices. Many farmers also grow tea, corn, and beans for local consumption or to sell for additional cash income.
Harvest and Post-Harvest
Farmers hand-pick ripe cherries and deliver them to the Gakuyuini factory on the same day for processing. At the factory, cherry sorting takes place before pulping, where ripe cherries are separated from unripe, overripe, and foreign matter.
The factory uses clean river water for processing and recirculates it before discharging it into seepage pits. The coffee is then dried on raised beds before being sent to the dry mill for secondary processing.
Farmers selectively hand-pick ripe cherries and deliver them to the Gakuyuini Washing Station. The cherries are sorted at the entrance, where unripe and overripe ones, as well as any foreign matter, are removed.
The sorted cherries are then added to a hopper and pulped. The cherry pulp ferments for 12 to 16 hours, then washed with clean water to remove any remaining mucilage. While the parchment is drying on raised beds, the wet parchment is sorted and any remaining damaged beans are removed. It is turned regularly to ensure even drying and covered during the hottest parts of the day and at night to prevent cracking and/or condensation. Drying time typically takes around two weeks, depending on the weather conditions at the time.
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